CNC Integrated Roll Grinding and Grooving Machine

I.Machine Tool Overview:

This CNC integrated roll grinding and grooving machine is an intelligent processing unit designed specifically for roll machining applications.It combines high-precision grooving,multi-mode grinding,and fully automated operation.Featuring core components from top-tier international brands and a proprietary operating system,it balances machining precision,operational stability,and ease of use.Capable of meeting the diverse needs of roll processing,it serves as key equipment for enhancing processing efficiency and product quality.

II.Core Machining Capabilities

The equipment offers a broad and precise machining range,easily handling the requirements for rolls of various specifications.Key machining parameters include:

1.Roll Machining Diameter:235mm–457mm;covers mainstream roll sizes and adapts to various application scenarios;

2.Total Roll Body Length:Up to 2200mm(excluding shaft ends);enables integrated machining of long rolls without the need for segmented operations,thereby enhancing machining integrity.

III.Standard Configuration and Key Accessories

The machine utilizes a high-standard configuration,incorporating core components from internationally renowned brands alongside user-friendly accessories to ensure long-term stable operation and ease of use.Specific configurations include:

1.High-End Control System:Siemens servo control is employed for the grooving tool,worktable,grinding spindle,and roll indexing motor;all motors and electrical components are also Siemens-branded,ensuring precise control,rapid response,and consistent machining accuracy and stability;

2.Intelligent Operation Terminal:Equipped with a user-friendly 12-inch industrial-grade Windows touchscreen PC featuring a clean,intuitive interface;supports remote operation via laptop,enabling offline programming and remote management for greater operational flexibility;

3.Operational Stability Assurance:The machine bed features a welded steel structure offering high rigidity and excellent load-bearing capacity;includes a 1kVA online UPS dedicated to protecting the control system,effectively preventing voltage fluctuations from damaging the PC or PLC and avoiding production interruptions;the electrical cabinet is integrated into the machine and includes a temperature-controlled cooling system and lighting,ensuring electrical components operate in an optimal environment to extend service life;

4.Precision Transmission Moving Components:Bosch Rexroth linear guides and ball screws are utilized,paired with a fully automatic centralized lubrication pump system to ensure continuous,precise lubrication;this minimizes wear while guaranteeing transmission accuracy and extending equipment service life.

5.Convenient Maintenance and Commissioning:Features remote assistance capabilities,allowing for direct connection to the machine tool from Turkey for remote commissioning and rapid troubleshooting;includes 15 adjustable leveling pads to facilitate quick machine leveling and simplify installation and setup.

6.User-Friendly Design:Equipped with a portable MPG electronic handwheel for precise manual adjustments;includes a work light with a magnifying lens to meet the visual requirements of precision machining;tool and grinding wheel changes are quick and easy,minimizing downtime.

7.Comprehensive Machining Accessories:Includes one fixed steady rest and one adjustable steady rest,a set of reducing sleeves for specified diameters,and a steel clamping sleeve for specified diameters;comes with a dedicated 1,000 kg capacity lifting clamp for easy loading and unloading of grinding rolls;features a 100-liter grinding coolant tank with an integrated filter and pump to ensure effective cooling and cleanliness during the grinding process;also includes a complete tool kit to meet daily maintenance and machining requirements.IV.Comprehensive Machining Capabilities

The equipment operates through a fully automated,continuous cycle without the need for frequent manual intervention.It integrates dual core functions—grooving and grinding—to cover a complete range of machining scenarios:

1.**Grooving Function:**Capable of standard grooving,radial spiral grooving,and end-face chamfering.The grooving cycle is highly simplified;operators need only input parameters such as total tooth count/circumference,angle,land width,and helix ratio.Cutting depth is automatically calculated by the machine,eliminating the need for manual calculations and lowering the operational skill requirement.

2.**Grinding Function:**Supports cylindrical grinding,crowning(convex profile)grinding,and chamfer grinding.The grinding cycle requires inputting only the grinding mode and cutting depth;the grinding spindle operates automatically according to set values,ensuring controllable precision and meeting the surface grinding requirements of various rolls.

3.**Proprietary Operating System:**Features a self-developed,user-friendly operating system with a clear interface and intuitive logic.Novices can quickly master the system,significantly reducing human error and enhancing machining efficiency.

V.Standard Accessories Included

The equipment comes fully equipped with standard accessories covering all aspects of daily machining,maintenance,and inspection.This eliminates the need for additional basic accessory purchases and reduces operating costs.The specific accessory list includes:

1.1 coolant tank filter and 1 specialized grinding wheel lifting clamp;

2.1 set each of grinding wheel dynamic balancing tools and disassembly tools;

3.1 diamond grinding wheel dresser(1.5 carat);

4.1 micrometer(225–250mm)and 1 set of dial indicator with magnetic base;

5.2 long-life carbide grooving tools(8×8×100mm),2 grinding wheels(500×203.2×80mm),and 1 tool holder/clamp(8×8×100mm);

6.2kg of lubricating grease to meet equipment lubrication and maintenance needs;

7.A complete set of technical documentation,including operation manuals and layout drawings,to facilitate quick familiarization with the equipment.VI.Multilingual Support

The device's operating system supports 15 languages—including English,Spanish,French,Hindi,Indonesian,Italian,Portuguese,Turkish,Russian,Chinese,Japanese,Mongolian,Hungarian,and Serbian—ensuring seamless operation for users across different global regions without language barriers.

VII.Core Technical Parameters

(I)Grooving Parameters

1.Maximum processing speed:20,000 mm/min;

2.Maximum return speed:24,000 mm/min;

3.Maximum number of grooves/circumference:0–2000;

4.Maximum spiral rate(inclination):0%–100%;

5.Spiral direction:Supports free switching between left-hand and right-hand spirals.

(II)Grinding Parameters

1.Maximum grinding wheel speed:1,350 rpm;

2.Maximum grinding roll speed:125 rpm;

3.Maximum grinding wheel diameter:500 mm.

(III)Electrical Parameters

1.Total installed power:21 kW;

2.Electrical standards:380–480 V/3-phase/50–60 Hz;

3.Transformers provided free of charge if voltage differs.

(IV)Dimensions and Weight

1.Maximum workbench load capacity:3,000 kg(high load capacity,suitable for processing heavy grinding rolls);

2.Approximate net weight:7,400 kg;approximate gross weight:7,500 kg;

3.Machine dimensions:164×715×199 cm.VII.Core Product Advantages

1.Premium Components:Key electronic control and drive components are sourced from top-tier international brands such as Siemens and Bosch Rexroth,ensuring equipment stability,precision,and service life that far exceed those of standard models;

2.Multifunctional Integration:A single unit combines wire drawing,chamfering,and multi-mode grinding capabilities,replacing multiple standalone machines to save workshop space and reduce procurement and maintenance costs;

3.Convenient Remote Operations:Supports remote operation and commissioning,enabling more efficient troubleshooting and parameter adjustments while minimizing downtime;

4.Exceptional Adaptability:Features a wide processing range,multi-language support,and flexible power grid compatibility,meeting the processing requirements for grinding rolls of various specifications across global regions.